Altibase enabled LG Display to possess an industry leading quality control system which resulted in increased revenue, profits, reputation, customer satisfaction and loyalty.
ALTIBASE® HDB™ is the only Hybrid DBMS in the industry that combines an in-memory DBMS with an on-disk DBMS, with a single uniform interface, enabling real-time access to large volumes of data, while simplifying and revolutionizing data processing.
Altibase is provider of In-Memory data solutions for real-time access, analysis and distribution of high volumes of data in mission-critical environments.
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In-Memory Database Solutions for LG Display
1. Case Study: LG Display
– Quality Control System
CASE STUDY FOR MANUFACTURING
SPEEDIT
2. ■ Overview
■ Problems
■ Solutions
■ Results
■ Technical Details
AGENDA
In-Memory Database Solution
CASE STUDY FOR MANUFACTURING
3. + Overview
Altibase
Altibase is provider of In-Memory
database solutions for real-time
access, analysis and distribution of
high volumes of data in mission-
critical environments.
LG Display
LG Display is the world’s largest LCD
panel producer.
Summary
Altibase enabled LG Display to possess an industry leading quality control
system which resulted in increased revenue, profits, reputation, customer
satisfaction and loyalty.
In-Memory Database Solution
4. + Problems
LG Display suffered from inadequate quality control. Its inability to track
defects and change requirements in real-time was at the core. Data
stored on multiple DMBS’s perpetuated LG Display’s incapacity to
monitor and react to these issues, lowering yield and leading to high
scrap. Limited to tracking only lots, the automated system could not
exploit the invaluable effects of pinpointing, per unit, imperfections1.
Numerous workstation reliance on multiple databases, led to substantial
performance degradation, triggering uncontainable defects.
Vital quality control protocols went unanswered. Specifically, composition ratios
of active substrates and color filters were unidentified until it was too late.
Quality control was relegated to 12-hour old data delivered in 10 minute
intervals.
LG Display found itself in a quandary. Increasing customer demand caused
further erosion in quality control, prompting unmanageable blows to
profitability and reputation.
1) The ability to detect even the slightest flaw in a single plate
or deposited layer is vital to the quality control process.
In-Memory Database Solution
5. + Solution
LG Display implemented ALTIBASE HDB in-memory DBMS in
20081. ALTIBASE HDB captured defect data immediately and
continuously2. LG Display’s quality control personnel could
identify and remedy defects at the point and time of
occurrence3.
In-Memory Database Solution
1) LG Display deployed ALTIBASE HDB hybrid technology (in-memory and on-disk) on a 20-core HP Superdome
Server.
2) LG Display received real-time defect data on a micro-level per product. Data was further broken down by station,
time of process deviation, and composition layer.
3) Prior to implementing ALTIBASE HDB, LG Display’s legacy
system processed 21 million transactions per hour
consuming 25%-45% CPU usage. With ALTIBASE HDB, 12
million transactions are processed per half hour with
only 10%-20% CPU usage.
6. + Results
LG Display possesses an industry leading quality control system.
Precise product manufacturing processes are wed with exacting defect
detection.
Personnel isolate problems instantly and act on accurate data, reforming
communication.
LG Display relies on stringent data streams, quickly identifying root causes of
defects1.
LG Display implements practices to eliminate recurring breakage points.
LG Display’s revenues, profits, reputation, customer satisfaction and loyalty
are bolstered by a superior product.
1) Manufacturing Process, human failure, environmental, or
intertwined, cause and effect.
In-Memory Database Solution
7. + Technical Details
LG Display achieved outstanding results with their new Advanced LCD
Processing Control system by leveraging the key features of ALTIBASE HDB,
specifically in the areas of high-performance, high availability and flexibility.
ALTIBASE HDB ALTIBASE HDBReplication
APC
Ahead Processing Control
In-Memory Database Solution
Active-ActiveMonitoring &
Control
LG Display
ALTIBASE HDB
Active-Active Architecture
And
Application Interfaces
8. + Performance, Flexibility and High
Availability:
Before LG Display implemented ALTIBASE HDB, each manufacturing process was
managed by a dedicated conventional on-disk DBMS. LG Display desired to
manage all manufacturing processes by using a single DBMS for more efficient
administration of the monitoring systems and to have an integrated view of all
manufacturing processes. However the idea of a centralized DBMS system was
not possible due to poor performance of the conventional DBMS. LG Display’s
performance requirements of 5800 TPS (transactions per second) for INSERT
statements and 2100 records/hour for data migration were not met by the
conventional DBMS.
Besides the performance issues, the need to maintain a dedicated DBMS for each
manufacturing process created major challenges in the areas of application
development and maintenance, as well as database administration and tuning.
The developers had to deal with an extremely complex application infrastructure.
The database administrators had a difficult job of administering a large number of
DBMS’s, for software updates and data integration tasks. The challenging
administration tasks also resulted in numerous unplanned and planned system
outages.
In-Memory Database Solution
9. + Performance, Flexibility and High
Availability:
ALTIBASE HDB allowed LG Display to consolidate all existing DBMS’s into a single
high performing DBMS to monitor all manufacturing processes in real-time. Taking
advantage of both the unique hybrid functionality and the built-in replication
feature, LG Display implemented ALTIBASE HDB based on a 2-node, Active-Active
architecture. In this architecture, both ALTIBASE HDB instances were configured in
hybrid DBMS mode; in-memory DBMS + on-disk DBMS.
This architecture was the perfect fit for eliminating performance, administration
and reliability issues of LG Display’s older systems. ALTIBASE HDB in-memory
DBMS delivered extreme speed for real-time monitoring of all manufacturing
processes by delivering mind-blowing 50,000 TPS performance for INSERT
statements. ALTIBASE HDB on-disk DBMS was used as the repository for 12-hour
and older manufacturing process data. Migrating data from memory to disk was a
simple task attributable to ALTIBASE HDB’s unique MOVE SQL statement. With
MOVE statement, LG Display was able to migrate data from memory to disk at a
10,000 TPS performance.
Active-Active HA architecture was realized using the built-in replication feature,
allowing synchronous replication in a shared-nothing configuration with a zero
downtime topology. With the new architecture, day to day tasks for both
application developers and database administrators were greatly simplified.
In-Memory Database Solution
10. In-Memory Database Solution
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