No job can--or should--be completed without proper safety protocols in place. This is particularly true when dealing with heavy machinery, such as forklifts, in the workplace.
Learn the key features of a safe forklift, the statistics on the features that most buyers prefer, and the best practices for workplace safety while operating a forklift.
The importance of operator safety training remains the first line of defense in reducing forklift-related incidents. However, it is known all too well in the lift truck industry that errors in operator judgment often lead to accidents. Toyota has developed the world’s first System of Active Stability™ (SAS), derived from automotive technology. Toyota’s SAS and Active Mast Control (AMC) technologies were designed specifically to reduce the likelihood of accidents during these “errors in judgment” scenarios.
SAS, which is standard equipment on all Toyota 4-wheel sit down internal combustion (IC) and electric lift trucks, uses patented technology developed by Toyota to sense mast height, load weight, vehicle speed and yaw rate (or angular acceleration); conditions that play a significant role in lateral lift truck stability. When the SAS sensors detect conditions, which may lead to a potential lateral overturn, SAS instantly interprets those conditions and locks a hydraulic cylinder on the rear steer axle, changing the lift truck’s stability footprint from triangular in shape to rectangular, thereby increasing lateral stability and substantially reducing the likelihood of a lateral overturn.
Following the introduction of SAS, transportation injuries involving forklifts in the United States decreased while the SAS field population increased between 1999 and 2010. While mandatory operator training enacted by OSHA certainly plays a large part in these reductions, the safety impact provided by SAS cannot be underestimated – Toyota’s SAS system helps reduce the likelihood of overturn accidents.
1. FORKLIFT SAFETY FOR A BETTER TOMORROW
From warehouses to manufacturing plants, forklifts are a vital tool of productivity, moving everything from parts to potatoes. With thousands of
forklift injuries occurring every year, forklift safety awareness is essential. See statistics on the safety features most buyers prefer and how Toyota’s
System of Active Stability™ helps reduce the risk of tipovers.
TRAINING: THE BEST BET FOR FORKLIFT SAFETY of forklift-related
$7,000 - OSHA fines for
Choosing a safe forklift is a great place to start, but what matters 25% accidents are the result inadequate or improper
most is who is sitting in the driver’s seat. of inadequate training
Source: OSHA
$70,000: safety training
Source: OSHA
PROPER TRAINING HELPS PROTECT FROM:
OSHA
! % $ FOLLOWING TRAINING OF LIFT TRUCK
OPERATORS, OSHA FOUND THERE
Injury /
death
OSHA fines for
non-compliance
Liabilities Loss of
resources
High
insurance
High
maintenance
Property
and product
WAS A 61% IMPROVEMENT
61% IMPROVEMENT
premiums costs damage IN OPERATOR PERFORMANCE SCORES
SHOPPING FOR SAFETY FUNCTIONAL SAFETY
The most sought after safety features, by percent of forklift purchasers.
What is most important in terms of safety
by percent of forklift purchasers?
96% Overhead
guards 84% Mirrors
94% Mast function
control systems
97% 96% 95% 88% Seat
80% Strobe
lights
Operator protection
while in the cab
Lateral stability Operator seating
and comfort
90% Seat
belts 85% Alarms
Weight distribution Longitudinal stability
and balance
81% Rear stability
control systems 84% Battery guards
and warnings
SMARTER SAFETY Toyota’s System of Active Stability™ (SAS)
Electronically monitors and controls MONITORS:
FORKLIFT SAFETY BEST PRACTICES
a forklift’s operations to help reduce Always perform the daily forklift safety inspection first
the risk of tipovers. When the system Only handle loads
senses instability, it automatically Practice safe driving:
within the forklift’s
engages the swing lock cylinder to rated capacity
stabilize the rear axle, increasing the Longitudinal Lateral
lateral stability. stability stability
Never allow Always tilt the
8K PROVEN SAFETY RECORD: 250K load back before
1
riders on
SAS Field Population
7K raising or driving
Transportation Injuries
200K the forklift
Annual Forklift
6K
150K Only trained and certified individuals should operate forklifts.
5K
100K
4K
3K 50K
2K 0
Never walk under a Always stay under Always wear a
1999 2010 raised load. Watch the overhead guard seatbelt!
That’s why 22%
of forklift purchasers consider Toyota’s forklifts as the safest
for pedestrians!
and the lift truck brand that has the fewest safety related incidents according For a complete list of forklift safety best practices, visit osha.gov to read OSHA Standard 1910.178.
to survey respondents. The closest runner-up scored 15%. 2 The standard outlines the general requirements for operation of powered industrial lift trucks.
¹ Nonfatal Occupational Injuries on forklifts of the same type as those offered by Toyota that are equipped Source: Special Study of Lift Truck Safety Considerations by Peerless Media Research Group.
with SAS. Table R27, 1999-2010. www.bls.gov. http://www.toyotaforklift.com/pages/about-us/toyota-philosophy/safety-focus.aspx
² Source: Toyota Material Handling, U.S.A., Inc.